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Archive for the ‘design’ Category

How to Update Room Finishes with a Plantation Shutter

Thursday, August 27th, 2009

Although we have many clients moving into new homes, we’ve been seeing more and more clients who are choosing to stay put and update an existing home.  

A challenging update those who remodel face is how to bring in new finish colors that complement the existing mill-work, not compete with it. 

 We help clients accomplish this  with a few different suggestions.

  1. The quickest and easiest way?  Cover it up!  This can be easily done with a custom shutter and its framework mounted on top of the existing casing.   We offer several different frames profiles and clients can choose the one that they like best.
  2. If you are looking to lighten a room with dark mill-work, choose a painted shutter.   We have 18 stock variations of white, or we can custom color match to your favorite swatch.  I suggest staying away from a brilliant, bright white if you have stained wood casings.  Choose a warmer white, with  creamy undertones or even a light tan.  Then it will complement, not fight, your existing colors.
  3. Do you like your mill-work, but want to freshen it up?  Add a new, complementary stain color!  Many of our clients have replaced their flooring as a way to add a new color.  A natural way to continue this flow is by adding custom finished plantation shutters to their windows.  These two grounding elements in a room, windows and floors, and the addition of key accent pieces in a similar finish, will transform a room.

Without a doubt, new custom shutters add style and pizazz.  Whether your goal is to compliment the homes existing mill-work with a custom matched finish on your shutters, or transform it into something fresh and new, Kirtz Shutters can help.   

plantation shutters and eyebrow arch were stained to match wood flooring and other accent piecees in the home

plantation shutters and eyebrow arch were stained to match wood flooring and other accent piecees in the home

Kirtz Plantation Shutters with VERTICAL LOUVERS

Thursday, June 11th, 2009

This job was running through our finish department and I just had to share!  We’ve never done ANYTHING like it before.  It is two plantation shutter panels meant to install with the 5 1/2″ louvers running vertically (two firsts for us!).  These panels are massive with 2 panels 62″ high x 84″ .   They will sit side by side in a wood opening and will be doweled together on-site during installation.   Did I mention they are a custom stained red oak?

These go in a funeral home, and the idea is to offer privacy for the family, but still allow them to see out into the chapel where the service is held.    We used a hidden tilt bar so that there are no interruptions in the sight line for the family.  Notice the two bottom pics.  The louvers are set partially open. Notice how one side offers visibility while the other angle privacy?

More photos showing how these look in the room setting will be added once they are installed.

But really ~  have a unique project?  Call us!  I’m about convinced we can do any type of custom shutter, and make it look good.

View when the 5 1/2" vertical louvers are closed

View when the 5 1/2" vertical louvers are closed

vertical louvers, family view out to chapel

vertical louvers, family view out to chapel

5 1/2" vertical louvers, chapel side

5 1/2" vertical louvers, chapel side

I promised an update when I had installation pictures, and here they are!
opening before installation

opening before installation

5 1/2" louvers (aka california shutters) run vertical, hidden tilt ~ open

5 1/2" louvers (aka california shutters) run vertical, hidden tilt ~ open 5 1/2" red oak vertical louvers, closed

5 1/2" red oak vertical louvers, closed

5 1/2" red oak vertical louvers, closed

Exterior Shutters, plantation shutter style by Kirtz

Friday, June 5th, 2009

Exterior Shutters are a small segment of what we do, but occasionally someone will want a plantation style exterior shutter and turn to Kirtz for help with their project.

There seems to be some confusion about what makes a plantation shutter exterior or interior grade, so here is a brief explanation of what to look for in an exterior shutter.

Wood Species- exterior shutters that stand the test of time are made of western red cedar, cypress (pecky or clear), or mahogany.  These woods naturally repel water and insects, making them the longest lasting most durable choice. not to mention the beauty of handcrafted mahogany shutters!

Fasteners and Glue- Make sure your manufacturer is using exterior grade glue and stainless steel staples (found on moveable louvers).  Otherwise, the joints of the shutter will fail and the fasteners will quickly rust.  This is especially true if your home is near ocean air, as salt can be very corrosive.

Finish:  A marine quality finish is recommended.  A good finish will protect your purchase, so don’t skimp in this area.  Shutters used for exterior projects made by Kirtz can be ordered with a marine finish, or raw and you can source the finish work yourself.

Even with a great finish, maintenance will be required.  Your shutters should have a new protective coat added to them every few years.  It varies depending on your climate and their exposure to the elements how often this needs to be done.  It is a good idea to look them over ever year for signs of damage.

Below are some picture of exterior shutters we built for a home in Florida.

These louvers are fixed at an unusual angle to allow visability looking out of the home, but obstructing the view of those looking inside

These louvers are fixed at an unusual angle to allow visability looking out of the home, but obstructing the view of those looking inside

This gorgeous indoor/outdoor space is complemented by these shutters used as doors

This gorgeous indoor/outdoor space is complemented by these shutters used as doors

fixed louvered shutters by Kirtz, bahama style

fixed louvered shutters by Kirtz, bahama style

Distressed Shutters, and Specialty Finishes on Plantation Shutters

Friday, May 29th, 2009
Recently we have worked on a number of projects that have required specialty multi-step finishes.  Distressed Shutters have been especially popular lately.   This is one of my favorite things that we do, because we do it very well.    Lots of kudos must be given to the head of our finish department, Allen.   He has both the skill and the willingness to do this type of work.

How does this process work?

Any time we match a finish we request a physical sample.  This is incredibly important in specialty finishes because each finish is unique.   Did the original finisher have a heavy hand, or a light hand when he wiped off the glaze?  What tool was used to do the distressing?  A wire brush?  Chains?  A wheel?  There are an incredible number of variables, and since these shutters are often going up against millwork or paneling, it is critical to get a good match.

So we bring a sample that shows the finished look,  and the stain department does a strike-off (or sample) of their ability to replicate the finish on your plantation shutters.  This is then provided to the homeowner/designer for their approval.  Once approved, we proceed with the finish work.  Distressed, glazed, antiqued and sand thru finishes are going to have a longer than average lead time, due to the complexity of the finish.  But just like fine wine, it’s worth the wait.

Here are just a couple of photos of specialty finishes that have gone through our factory lately.

stained, distressed red oak shutters

stained, distressed red oak shutters

exterior shutters with a sand through finish

exterior shutters with a sand through finish

painted and glazed knotty alder result in an antique distressed look

painted and glazed knotty alder result in an antique distressed look

As nice as these distressed and specialty finished shutters look, they are all an effort to duplicate an old world look.  And the best way to get an authentic old work look is to use old wood.

Enter wormy chestnut……

For a history of this wood, see this link to our site http://www.kirtz.com/hardwoods/wormy-chestnut.html
The short version of the story is its old, like 100 years old.  So all that patina and distressing was actually earned by the wood through years of use.  Pretty cool, huh?   The picture below shows wormy chestnut shutters with a tobacco hued stain.  It looks great with a clear finish too, but this stain really gives it some nice warmth.  This wood, more than any other wood, is one that people gravitate towards when we put it on display.
wormy chestnut with a tobacco finish
Another wood that gives a nice authentic decayed look is Pecky Cypress. This wood has been attacked by a fungus that eats the wood.  This in turn makes lens shaped pockets throughout the tree.  The result is a very attractive multi-dimensional wood.   We treated this pecky cypress hardwood shutter with a heavy black glaze, thus intensifying the appearance of variation of the surface.
Pecky Cypress with a glazed finish

Pecky Cypress with a glazed finish

This is just a sampling of our work that I could pull up quickly this afternoon to show the variety in finishing techniques we use.  If you don’t see what you are after, that is only because you haven’t asked us to build (and finish) it yet.  Give us a call and lets see what we can do for you!

Plantation Shutters as Doors and Partitons

Friday, May 22nd, 2009

Plantation shutters can and are often used as interior doors and paritions.   This is especially true in commerical applications.    The primary reason louvered doors are often use is to provide privacy, or create a definitive space, and still allow for air cirulation.    Dressing rooms and bathrooms stalls are both areas that you might frequently see a louvered door in commercial buildings.

In a residential application, these are frequently seen as doors in closets, water closets, or between rooms.. ie kitchen to dining.

Important things to know when using shutters as doors-

1)  consider depth ~ if the door is going into a door jamb opening, pay attention to the depth of your jamb.  For a water closet or closet door a standard shutter depth will usually suffice (Kirtz standard depth is 1 1/4″), but a standard interior door is usually 1 3/4″.  Be sure to choose a manufacture that can provide this custom depth (Kirtz can, and frequently does this depth of shutter)

2) consider design ~ will the apprearance of a standard shutter work?  Many planatation shutter manufactures use a drop rail construction.  This means that the rail (horizontal solid member) is not as deep as the stile (vertical side member)  of the shutter.  Doors typically have a flush stile and rail configuration (all the same depth).  If this is your preference, be sure to specify it.

3) louvers ~  fixed louvers are most prevelant for shutter doors.  Especially in a commercial application.  However, if you are sourcing a residential door, consider using a standard shutter configuration (with louvers and a tilt rod that allows louvers to be moveable).  You can simply tighten the tension screw down to keep the slats at the angle you prefer. Any louver offered by a shutter manufacturer can be used for a shutter door.  The most common sizes are 1 7/8″, 2 1/2″ and 3 1/2″.

4) shutter hardware ~HINGES–  A single shutter from Kirtz will come standard with 3″ butt hinges, each manufacturer may offer a slightly different hinge, so be sure to ask.    For a standard door configuration this will work.  If you need specialty hinges, such as for a pass thru door that needs to rotate 180 degress, be sure and  bring that up when you are specifying your shutter.  It does effect your finished shutter size.   HANDLES/KNOBS – most shutter manufacturers (Kirtz included) do not provide handles and knobs.  These can easily be sourced from your local hardware store and applied after installation.  However, you may want to discuss your plans with your salesperson, so that he/she can increase the stile (vertical side member) width to accomodate your hardware plans.  For instance, Kirtz standard stile is 2 1/8″ wide.  It can be specified at 2 1/2″ for no additional charge upon request.

Ths brief blog by no means explores every option available when ordering a custom shutter door from Kirtz.  Below are some photos of shutter used as doors.  If you have a special request, please call us and we will make every effort to accomodate your needs.

Cherry fixed louvered door, 1 7/8" louver

Cherry fixed louvered door, 1 7/8" louver

trim detail, fixed louver door

trim detail, fixed louver door

mahogany 2 1/2" fixed louver door, with divider rail

mahogany 2 1/2" fixed louver door, with divider rail

3 1/2" fixed louver door, with specialty finish

3 1/2" fixed louver door, with specialty finish

Arch Windows & Plantation Shutters

Monday, May 11th, 2009

Many new homes today have arch windows, often called eyebrow windows.  Most often they are used on the front of a home, to add architectural appeal.  When the homeowner moves in, they often discover that charming window doesn’t come with any easy solution when it comes to window treatments.      One of the best solutions is a plantation shutter.    It offers the best combination of light control (louvers are operable) and aesthetics (it compliment’s the shape of the window).

What makes a good quality arch shutter?  There are two key areas that make all the difference:

Proportion: Special shapes, like arches, take the greatest amount of skill to build, and it should be evident in the finished product.  The top part of shutter, called the rail, should stay the same width as it follows the arch top of the window.

Louvers: These should be moveable into the arch.  Do not be misled by manufacturers who take shortcuts, this is possible!

Arch opening, not Kirtz

Arch opening, not Kirtz

The photo above is an example of work done by a major manufacturer.  This arch shutter  has not had much attention to detail.    Notice how the top fixed portion of the shutter varies from panel to panel and fails to follow the line of the window itself.  The overall effect visually detracts from the arch appearance of the window.

Kirtz Arch Shutter

Kirtz Arch Shutter

Notice how the Kirtz plantation shutter arch has full operable louvers and a proportional top rail that compliments the arch of the window.  Nice, right?

How do we get this look when so many others do not?

It is really a matter of time and skill.  Each louver into the arched area is shaped by hand.  This extra step allows the louvers to close tightly into the arch area of the shutter.    What about those louvers the tilt rod does not reach?   A tilt mechanism (the same as used on our hidden tilt shutters) is applied on the backside of the shutter from the top louver down to the louvers that are controlled by the tilt rod.  This allows full operation (and light control) of all the louvers in the shutter panel.

It is all these small steps that culminate in a finished product that provides the best look.    Be sure to explore all these details when choosing your shutter manufacturer.

If initially you are not certain that you want to treat the arch portion of your window,  but do want plantation shutters on the lower portion of the window, you should discuss this with your sales person.  With a little forethought your shutters can be specified to allow you to order shutters for the top section of your arch at a later date.

100_0860

This photo is an example of a homeowner who took this approach to her windows.   The top of the shutter finishes at a nice height for a clean look.    If she chooses to add shutters to the top later,  it will give a finished look similar to the photo posted earlier in this blog.

Arch windows are beautiful, no doubt about that.  They can be even more stunning when properly treated with a plantation shutter that compliments the architecture of the window, and offers light and privacy control that can be so critical in these windows.

Plantation Shutter Installation in Casement Windows

Monday, April 27th, 2009

Direct Hinge

This is when a shutter hinges directly into the window jamb.  You need enough depth in the window jamb (about 1 1/4″ for a Kirtz Shutters) to contain the shutter panel plus room for any hardware (magnets or ball catches). Some times we can make it work with less than this, but it requires that your hinge protrude past the jamb a bit and it really isn’t the best look.   The pro’s with this application is it can be a very clean, simple look.  The con’s are that if your window is out of square the light gaps around the shutter will be uneven and will magnify the imperfections of the window.

Kirtz Modified Direct Hinge… aka  “Wood Return Fit”

A similar option available when using Kirtz Installation Services is called a “wood return fit”.  That means we build the shutters slightly oversized, and before they are finished our installers come to your home and fit them custom to your window.  We then take them back to the factory and finish them.  The end result is a clean look with even light reveal around the shutter.    This picture is an example of a wood return fit plantation shutter installation in Wichita KS.

Wood Return Fit Shutters (hinged to jamb)

Wood Return Fit Shutters (hinged to jamb)

Top Mount

A second option is to top mount the shutter outside the window jamb.  Some window manufacturers make this a necessary option, with a stair stepped window jamb that leaves no room to mount a shutter frame.  This picture is an example of a shutter mounted over casing.  Notice how this frame waterfalls down, minimizing the feeling of a frame protruding into the room.    That is most individuals biggest concern with a top mount, especially when they have just built new and invested in a great millwork package.

Top Mount DL Frame- Room View

Top Mount DL Frame- Room View

Top Mount DL- Close up

Top Mount DL- Close up

Which leads me to my favorite option….

Notching The Frame

In my experience, not a lot of manufacturers or installers want to explore this option, and it is a bit difficult, but it can be a great look, and not cover your casing.    You need a minimum amount of mounting depth (at least 1/2″).  Typically this works best with our L, BLD or BZ frame (for more info on frames see our customer service link, and click on the installation guide)  Once we determine where to mount the frame, we look to see how much it obstructs the the window crank, and if it obstructs the lever lock.  (In a double window configuration, the lever locks are typically in the center and are not a concern.)     We then determine how much of the frame to notch out so that you can still rotate the crank and open the window.  When its done at the factory, it gets cut before the frame is painted/stained and offers a very finished look.  Here is an example.

Notch to accomodate Inside Mount Plantation Shutter with casement window

Notch to accommodate Inside Mount Plantation Shutter with casement window

Now for those pesky single windows, with the lever locks on the right or left jamb.   Many times we can cut a radius notch around the lever area, allowing a full range of motion for the lever to operate.  Here is a shop drawing of what that notch looks like in a BZ.

Round notch for lever lock

Round notch for lever lock

If you have notching to do, it is easiest to use our installation and measure services.  Our sales people are well trained on all the options for notching, and an expert eye can catch concerns that should be addressed on the front end for the best look.  If you are a long distance customer and that is not an option,  call us at 800-416-6455 and we will guide you to a good reseller or work directly with you.  It is amazing what you can accomplish with email and digital photography!

Plantation Shutters on French Doors

Monday, April 20th, 2009

waterfront-master2

Many people are at a loss with how to do window treatments  on doors, especially when a lever handle is involved and it is in a high traffic area.

Lets look at some common window treatment solutions for these doors.  Our in- home sales division (in OK and KS)  has put all these products on doors for customers,  so the basis for this blog is our experience.

Wood blinds-  Many blind manufacturers solution is to do a cut out of the blind slats around the handle, thus preventing the slats hitting the handle when they are opened and closed.  The drawbacks of this solution, is that is does not offer as much privacy as many homeowners desire and clearance is still an issue when raising or lowering the blind.   Another option is to order a very small slat so that the blind fits behind the handle.    This can be a good solution, but small size slats are only offered in certain product lines, so your options are a bit more limited.  Also,   if you want the larger slats for other windows in the room,  it breaks the flow a bit.

Fabric Shade- These would include roman shades of fabric or grass, cellular shades, or any type of woven product.  Pro’s are that these are very lightweight, if you like the idea of rasing your blind completely every day,this may work for you.  Many times the shade lays very close to the glass, and fits behind the handle with ease.  The drawback is that when they are down, they tend to bang around and swing with the open and closing of the door.  To prevent that, most companies offer hold down brackets that hold the blind in place at the bottom of the door.    If you want the brackets you are left with two options- undoing the bracket every time you want to raise or lower the shade.  Or, ordering a shade that operates “top-down”, meaning you can lower it from to top down to the bottom to see out the window.  Keep in mind that a top down product will have strings that run through the blind and are visible when the shade is in the open (or lowered) position.

Kirtz plantation shutters on french doors can be a great option.    The shutter is housed in a frame that gives enough projection for the louvers to pivot.  (2 1/2″, 3 1/2″ and 4 1/2″, consider 2 1/2 if you have wood blinds on the other windows) The frame wraps around the shutter on four sides so that it can be secured top, sides and bottom.  This means no swinging back and forth as the door opens and closes.  Inside the frame the plantation shutter mounts on hinges, so you still can access the glass for cleaning and such.  If you have a lever handle, we do what is called a radius cutout around the handle with a solid area behind it.  This makes certain that you have complete privacy whether the louvers are open or closed.

door-close-up-2

Something to keep in mind;  if your doors are double and one is  fixed and the operable door opens back onto the fixed door, applying a window treatment of any kind will affect how far the door will open back.    The degree to which it will be affected will vary from one door manufacturer to another, and from one window treatment to another.  An experienced window covering salesperson should be able to address any concerns you may have and discuss this on the front end.   Many times with shutters, we can make a few adjustments to insure the door opens to the greatest degree possible.  However, if it is not addressed on the front end, little can be done.  Just another reason to allow your window covering sales person plenty of time to identify and address all possible concerns with your custom shutter order!

What makes a good plantation shutter design?

Monday, April 13th, 2009

Kirtz Plantation Shutters are all custom designed and produced.  So when you choose to order plantation shutters from Kirtz Shutters, you have a variety of  shutter layout and design options.  Two major areas for discussion are – How do I choose a louver size?  And how many shutters should I put in each opening?

First, let’s talk about louver size.  This depends on a variety of factors, such as the style of your home architecture and design.  However, this comes down to personal preference.  Part of the beauty of plantation shutters is that you can get such great visibility and light control just by slightly adjusting the louver angle.  It stands to reason that the larger the louver, the better the view.    Many people are simply amazed at how much visibility you can get with a shutter.  In fact, during our in- home consultations we typically bring one sample of each louver size, set it in the window, ask the client to step back and take a look at the different proportions of each louver size and how that impacts the feel of the room.  Well, I can’t do that in a blog, but take a look at this picture.  Each opening shown is 72″ x 72″; the only thing that changes is the size of the louver.

louver-options-open

Now to be frank, most people choose 3 1/2″ louvers.  However, I can make a case for the larger 4 1/2″ louvers in many homes, and we see more orders all the time with this size.    On occasion, as we do add on orders for a homeowner, they will tell me that they wish they had chosen a larger louver size.   I have never heard a customer tell me the wish they had chosen smaller.

Now for the shutter configuration.   The first thing you need to look at is the configuration of the window you are going to shutter.  You will get the best look if you try to mimic the window layout.  This minimizes the appearance of extra vertical distractions.  For instance, say you have 3 or more windows mulled together.  You want to try to place the shutters where the vertical members of the shutter line up with the vertical mullions of the windows.  This will give you the cleanest, most open view possible and will also provide for a more flattering appearance on the outside of the windows.

Let’s go back and look at our typical window again, a 72″ x 72″ (typically two 36″ x 72″ windows mulled together.)  Many time clients think they want to have four shutter panels in an opening this size.  This is based upon their assumption that they will open the shutters back regularly.   However, with a larger louver size, folding them back is not necessary for great visibility.  And the larger the panel you can put in your window, the more unobstructed view you have.  Take a look at these drawings showing that same window size, 72″ x 72″.  Both drawings show the same louver size, but with 2 versus 4 panels in the opening.

panel-distribution

By choosing the four panel configuration you lose almost 8″ of your window that you could otherwise see through.

Of course, we always make what the customer wants, and if you are confident that you want to open you shutters back everyday, then the four panel configuration is probably the best layout for you.  For opening shutters daily, a two shutter panel configuration would not work for most room layouts.  Each shutter would have a 36″ swing when it opened.   Even a 4 panel layout deserves some thought, as it would come into the room and need 18″ of wall space to fold against.

What this all comes back to is the importance of working with someone who is knowledgeable about the process, and can help guide you through the ins and outs of all these design decisions.  The sales staff at Kirtz makes giving you a great buying experience a priority.  We want your shutters to look and function just the way you had imagined, and we take great care in making sure we provide that experience to each and every customer.  Feel free to call us with your shutter design dilemmas and we will do everything in our power to find a great solution!

Hidden Tilt ~ The Best Way to Maximize Your View

Monday, March 9th, 2009

Hidden tilt, one of the newer custom options available with Kirtz Shutters, has become increasing popular since its introduction.

How it works

On a traditional plantation shutter louvers are fastened to the tilt rod with staples and you use the tilt rod to contol the position of the louvers.   With a hidden tilt rod, a narrow metal rod is attached to the backside of the panel at the end of the louver on the hinge side.   We then finish the hidden rod a similar color to the panels.

hiddentilt2

Although we can build shutter panels to our standard height of 120″ with hidden tilt, the rod must be broken at a certain point so that the weight of the louvers does not prohibit the mechanism from working appropriately.

The standard cut off points for each louver size are as follows:

  • 2 1/2″ at 36″ or 18 louvers
  • 3 1/2″ at 48″ or 16 louvers
  • 4 1/2″ at 60″ or 15 louvers

These break points can be modified to less than the stated split, if it is a better compliment to your windows.  That’s something that you can request during your onsite consultation.

If you favor clean lines, perhaphs a more contemporary look, or just want to insure you have the maximum amount of view, then hidden tilt may be the option for you.

hidden tilt in bath

shutters-mc-009