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Archive for October, 2009

Cafe Doors

Monday, October 26th, 2009

We have produced a variety of cafe doors for both public and private use.   Interested in cafe doors?   Consider the following when designing your doors.

Fixed louvers- typically, all cafe door louvers are fixed.  The purpose of these doors is to obscure the view from one area into another and provide easy access, making fixed louvers a natural.  If you prefer the look of a tilt rod, it can be ordered as such.  You may want to tighten the louver tension so that the louvers are not moved unless that is your intention.

Design- the top of the cafe door can be a simple rectangular top, slightly curved or elaborately designed.  See example photos below or submit your own unique design.

Proportion- as with all our custom shutters, cafe doors are built to order.  Depending on the level of privacy you need, cafe doors are usually between 3′-5′ high, possibly higher.    A good rule of thumb is to take your opening height and order your shutters 1/2 to 2/3 the total height.  Also pay attention to where you want them positioned.  Are you taller than average?  You may want to hinge them higher to obstruct your site line.

Hardware- cafe doors must be installed with cafe door pivot hardware.  Unlike a standard hinge that allows 90 degree access, the pivot hardware allows the shutter to rotate a full 180 degrees.  For a commercial application, bommer hinges are recommended.  These are spring loaded hinges that swing the door back into the closed position after being pushed open.  (Please note, width deductions taken on cafe style openings are more than a standard shutter panel.  This is necessary for the hardware to operate properly and allow the shutter to swing correctly.)

Installation- Solid wood jambs are the ideal surface to install your cafe doors. If you have only a drywall opening, don’t despair.  Order your cafe doors with mounting strips.  These square four sided wood strips can be secured to your jamb and through a stud and provide the pivot hardware a solid surface on which to mount.

cafe style shutter, with arch top

cafe style shutter, with arch top

Decorative Cafe Doors

Decorative Cafe Doors

Plantation Shutter with Insect Screens

Friday, October 23rd, 2009

Yet another unusual custom shaped shutter shipped from our facility this week.  These shutters, were headed to a home in NY and had an insect screen built into them!

How did we do it?

  1. The shutter was made at 2 1/4″ thickness, this is 1″ thicker than our standard plantation shutter.  As with all painted Kirtz Shutters, they were made of solid maple.
  2. The stiles (side pieces)  were made 3 1/8″ wide (an 1″ wider than standard)  and the rails were made flush with the stile.
  3. 2 1/2″ louvers were used and rather than center them in the middle of the stiles,  as is our standard process, they were moved forward.  This allowed the shutter louvers to fully pivot open and closed without protruding from the backside of the shutter.
  4. A groove was cut in the backside of the shutter all the way around it.  The insect screen was stretched tight, and vinyl cording pushed into the groove was used to secured the screen in place.  This is very similar to how screens are inserted into aluminum frameworks for windows.
  5. Finally, a custom piece of trimwork was made and placed so that it covered the grooved area for a clean finished look on the backside.
Arched Plantation Shutter with insect screen inserted into custom groove

Arched Plantation Shutter with insect screen inserted into custom groove

Trim covers insect screen in this custom shutter

Trim covers insect screen in this custom shutter

Plantation Shutter (backside) complete with insect screen

Plantation Shutter (backside) complete with insect screen

plantation shutter, frontside, with insect screen
plantation shutter, frontside, with insect screen

The Kirtz Shutter factory has amazing flexability for two reasons.  First, the right tools.  We  do it all in house,  from making parts to speciality finishes.  Second (and most important), the people.   Kirtz Shutters  is composed of many skilled  men and women in each department who are not afraid  to tackle the most unique of challenges when building a custom shutter.

Italian Rustic- Tuscan Style Shutters

Friday, October 16th, 2009
Tuscan interiors are very popular in the US right now.  A new book, Italian Rustic, written by Elizabeth Minchilli, details a variety of authentic Tuscan homes.    From wall finishes, to flooring, to windows and even shutters, she discusses the construction methods and how you can replicate this look in your home.

On my recent trip to Italy, I was intrigued with the shutters that are so common on the inside and outside of a Tuscan home.   According to Elizabeth, Italians have an intricate system for setting windows and shutters.     Interior shutters, called Scuri’s, are primarily designed to provide darkness.  Notice how in the photo from her book, the shutter itself is designed to fit snugly in the jamb area of the glass with a bit of overlap, insuring maximum darkness when closed.

Interior Tuscan Style Shutters

Interior Tuscan Style Shutters

If you are looking to bring a little Tuscany to your home, consider customizing your plantation shutter to be reminiscent of the style of a Tuscan shutter.   For instance, by adding a raised panel to the bottom of a shutter you can maintain the functionality and light control of a plantation shutter, while attaining the charm associated with a Tuscan home.

Tuscan inspired shutter by Kirtz Shutters

Tuscan inspired shutter by Kirtz Shutters

Choosing rustic materials, such as knotty alder or reclaimed wood for your shutters is another way to incorporate the feeling of age and permanence found in Tuscan farm homes.
Bring your shutter ideas to Kirtz Shutters, and we help you add a little Tuscany to your home.

Plantation Shutters in Architectural Shapes

Monday, October 5th, 2009

Occasionally we will get a request to make a shutter shape that is quite unique.   This presents an interesting challenge to the specialties department who builds all of our plantation shutters out of different shapes.

Curved Plantation Shutter

This is not your standard treatment for a bay window.  The window and glass this unit was built for actually curved, and the client wanted curved shutters to treat it.  One of the most challenging shapes we’ve ever built, and the most unique.

curvedlouverweb

Bell Top Plantation Shutter

A interior shutter unit that other shutter companies would not touch, this client called us desperate for a solution, and  Kirtz was happy to tackle this challenge.  To build a plantation shutter with this type of curved top required the attention of our premier craftsman.

The top of this plantation shutter is bell shaped
The top of this plantation shutter is bell shaped

Specialty Sunburst Shutters

This sunburst is created from two different woods, maple and paduk, that has been precisely fitted together.  This was built years before CNC machines became available to us, and nicely demonstrates the quality Kirtz Shutters is capable of producing.

A sunburst shutter crafted from maple and paduk wood

A sunburst shutter crafted from maple and paduk wood

Our motto is  “if it has glass, we can build a shutter for it”.  For all your windows, especially your challenging ones, look to Kirtz Shutters.